CNC machining design for industry

Die casting has really made into a wide range of different markets and manufacturing companies are smartly using the die casting process to produce sharply designed, accurate dimensional and smooth textured surface metal parts. We will provide you a complete list where die casting is used along with some information on a very popular topic related to die casting and that is - aluminium die casting process. The article will help you to understand about die casting, its aspects, types, advantages and most importantly die casting process. So, without further ado let us begin with its definition. What is Die Casting?Definition – Die casting is nothing but a manufacturing method of pouring molten metal into the mold cavity.  That means it is a process where the molted metal, in very high pressure, is forced into the molds. These molds are often known as dies. Now, these dies are reusable and specialized tools used in manufacturing industries to give shape to any material. The finished items can be a simple paper clip or a complex piece used in very advanced technology.  As in the die casting process, the dies are specially designed for each product, the chances of creating the components can be very accurate and the die casting process can go over & over again. The most common die casting alloys included aluminium, magnesium and zinc because of their mechanical and non-ferrous properties. Now, you may wonder - is this process really beneficial? Well, you will find the answer in the next paragraph.  Advantages of die castingDie casting process has very remarkable advantages over other manufacturing methods/processes. Arguably, the outcome of the die casting process saves a lot of money. The overall cost of production can be reduced while using the die casting process. When the production cost is down, the tag price can be down as well. This is because, when you are casting a part, you can easily create complex shapes, including both internal features with minimal draft angles and external threads. Due to this, the secondary operation is minimized.  Some other advantages include –  1: Combining multiple parts into a single part can eliminate assembly operation2: Minimizing laboring cost3: Greater component consistency 4: Variable wall thicknesses5: Fewer steps from raw material to finished part6: A very Long tool life, especially for zinc and magnesium7: Tighter tolerances8: Reduction in material scrap9: Increases the production cycle times Due to the above mentioned advantages die casting process has been used by a lot of manufacturing companies in different industries. Here below is a list that includes some of the areas where the die casting process is widely used and ensured to get the most of it. Remember that the list is to give you an idea of how diverse die casting is, the names are not limited. Die Casting is used in –1. Agricultural machinery2. Lawn and garden equipment3. Building Hardware4. Hand Tools5. Automotive Vehicles6. Electronic & electrical equipment7. Industrial Products8. Home appliances9. Recreational equipment10. Portable power tools11. Office machine Now, let us read about the die casting process and understand how exactly the outcome is produced.  Die Casting ProcessRemember - to build a variety of products, it is not possible to use only one process. That being said, just looking at the above list you can easily learn that die casting will not have only one process, this is why we have offered you four types of main die casting process:  1: Hot Chamber Die Casting – It is suited for metals that have a very low-melting-point like zinc and magnesium.  2: Cold Chamber Die Casting – Suited for metals that have a very high melting point like aluminium.  3: Low-Pressured Die Casting – Wheels of a vehicle is fabricated or yield through this process. 4: Vacuum Die Casting – This process is similar to low-pressure die casting but it delivers enhanced strength and minimal porosity. Let us now dive into another interesting topic that will cover and help you learn about the aluminum die casting process, and most importantly we will introduce you with a manufacturing company that deals with all types of aluminium die casting parts. Now, here is the: Aluminium Die Casting ProcessAluminium can withstand a very high operating temperature moreover it is very versatile and offers excellent corrosion resistance properties. No doubt it is used in many industries.  In aluminium die casting process, the cold chamber die casting process is used because it is suitable for metals that have a very high melting point.  In aluminium die casting process, the metals are molten in the steel dies using a very high temperature. Now, the aluminium die casting can be completed in a single cavity or multiple cavities depending on the final product.  Now, the molten metal is inserted at high speed as well as a high temperature. This high pressure is maintained till the molten metal becomes solid. The die-cast is then opened to remove the solid product from the cast. Aluminium die casting has been beneficial and go-to options for industrial industries as it not only gives an advantage of saving a lot of resources to manufacturing companies but also it provides durable and attractive products for its end users.  Aluminium die casting is very economical plus the end products are long-lasting and accurate. This is something that HANWAY know very well and have been using aluminum die casting for more than 14 years. Here is more about them: HANWAY Metal Products Co. Ltd.It is an aluminium die casting manufacturing company that has been certified by ISO for its quality, safe and reliable products. Hanway manufacturer has always been an expert when it comes to aluminium die casting service and aluminium tool designing.Hanway manufacturing company started its services in 1999 and today it is filling the needs of the world’s biggest leading industries and companies. How you can contact Hanway –Tel: +86 020-83826468 E-Mail: jane@hanway.com.cn ADD: Malian Rd, Ganglian Industry Zone, Lishui Town, Nanhai,China Website: Hanway 

One of the most important non-ferrous metals vital to an economy is aluminum. This article deals with the diverse aspects of aluminum die casting. Die casting or die cast metal process is a process involving metal casting implies making molten metal subject to high pressure to create a mold cavity. The mold cavity is made using two dies made of hardened material. The dies are those already machined into the shape. They work in a manner akin to an injection mold does during the process. Why is die casting so-called?Die casting is so-called because it involves a process of manufacturing that can create geometrically very complex metal parts by using reusable molds better known as dies in professional terminology. The metals that are commonly subject to die cast process are aluminum or zinc. The metal is melted in a furnace and then injected into the desired dies built in the die casting machine. An important noteIt’s important to note that die cast metal process and molding are two distinct processes though each of them involves pouring molten metal into a die or mold. The difference between the two lies in the technique used to pour the molten metal. While casting uses a mold for only once, molding involves using the frame repeatedly. Importance of die cast metalAluminum is a versatile metal used widely in diverse industries ranging from home appliances to strategic applications like military sectors. This is thanks to the benefits that it brings in industrial applications of the metal.The importance of aluminum die casting lies in that it enables industries to bring out parts, appliances that are light-weight with the option for surface finishing as compared to other die cast alloys.Die cast metal aluminum is versatile and has a high resistance to corrosion. Also, it has high-quality metal attributes. All these factors make it suitable in a wide range of industries. Aluminum die casting simplifiedAluminum die casting involves using aluminum as the die cast metal. In this process, aluminum is molted and subject to high press in the cavities of the model.In the casting, the molten metal is hardened and the desired are thus made. Aluminum, die casting can be achieved with the use of either a cold chamber or cold chamber process. How is it done?Aluminum castings are prepared by a simple and cost-effective process called casting. By this process, aluminum metal is shaped into diverse forms that can be used for diverse objectives.When it comes to the processing of aluminum metal, casting the metal is the most popular technique to form different designs. Die castingAluminum castings are made by applying molten aluminum into a mold. However, the exact technique used to make the casting different products depends on the purpose for which the cast metals are used. Permanent mold castingPermanent mold casting is yet another method used to create aluminum castings. This involves a simple process - pouring molten metal into the mold. In a few cases, a vacuum is used. The advantage of permanent model casting is that it can create aluminum castings of higher strength. It's also not easy to make them separate from the original product. The molds are easily removable are cost-effective. Sand castingIn the process of sand casting, aluminum castings are made by forcing a pattern into a fine mixture of sand. This results in the formation of mold. The molten aluminum is poured into this mold. Though this process is slow it is cost-effective as compared to other forms of casting. This process is used when aluminum casting involves highly complex designs and in cases where the aluminum castings are fairly large. Why is the aluminum die casting so popular?Lightweight and having the highest operating temperatures of all die cast alloys makes it an excellent choice.Further aluminum alloys can tolerate high operating temperature, corrosion resistance, great strength and hardness, excellent strength-weight ratio, great thermal conductivity, excellent finishing characteristics, and thorough recyclability. AdvantagesAluminum dies casts bring in multiple benefits. One of the most important is that lighter parts of machines, etc., can be made with more surface finishing options as compared to other metal die cast alloys. Aluminum casings can tolerate high operating temperatures.Cast aluminum is a vast versatile corrosion resistant. Apart from corrosion resistance, cast aluminum has high stability related to dimensions. ApplicationsAluminum die casting is widely used in industries such as wireless telecommunication, industries making industrial products/parts, molds, lighting, medical devices, electrical appliances, CCTV security systems, fluid control systems, automotive and motorcycle industries.The products of these industries include industrial parts and components, telecommunication parts, molds for die cast parts, LED heat sinks, medical equipment parts, CCTV camera accessories, electrical accessories, valve body and value range, automotive parts/motorcycle parts, light housing and more. Why should you choose Hanway?There are quite a few companies in the aluminum die casting industry. However, choosing a company like Hanway, a China-based company is a lead industry in not only China but across the world as well thanks to its high-quality products and top quality customer service. The company is into die casting engineering, designing and developing catering to the diverse requirements of clients. The equipment made by the aluminum die casting manufacturer includes 180 to 500-ton capacity die casting engineering equipment meant for use in product designing as well as development. Application of aluminum die cast metalThe company is ISO 9001:2015/IATF16949:2016 certified as the manufacturers of aluminum die casting. The company specializes in die casting services and aluminum tooling design. The company has been into the business for more than the past 14 years. This has brought industry expertise, experiences, and wide market exposure. Besides, the company also invests heavily in research and development for new designs of products and boosting the quality of the existing product and services. ConclusionDie cast metal industry has thus, wide aspects. That is accuracy and stability in dimensions and has a great tolerance to stress. The main comparative advantages are weight and strength. Die cast appliance products have higher strength than those made by the plastic injection process. The varying benefits and advantages in diverse industries are exceptional. An industry that is well within the acceptable limits of environmental implications die cast metal industry is instrumental in developing the multifarious needs of the economy.