Our highly experience engineers focus on computer aided engineering (CAE) to produce tooling.

Pro/E and Pro/M to ensure accuracy for customers’ products’ design, tooling design, and manufacture.

We use casting process simulation to predict how the die will fill, solidify, and cool, reducing the risk of defective parts.

We are trying to learn more new design die casting technology to optimize the casting process and retain the products Design features while reducing costs.

Die casting process is that aluminum liquid pushed by the high pressure quickly pressed into the mold cavity , after cooling and solidification to form the casting. It is the process of unifying the pressure, speed, and time using three major elements: machine, mold, and alloy.

Hanway has seven advanced 180-500 Tons cold chamber die-casting machines, all equipped with full automatic-spray, extractor, ladder, conveyor and trim die machines. Intelligent online PPS technology help to monitor machine’s performance to ensure the stability of the quality.  

Hanway focus on 6 primary aluminum die casting alloys at nomal and has the capacity and capability to add other alloys per our customers' requirements.

ANSI  A380, A360, A356

JIS    ADC12

EURO  EN47100 EN44100

Punch                                       Hydraulic press 
Blasting                                    Automatic die casting machining
Tumbling                                  CNC Grinding 
Automatic Tapping                   Multi-axis machining
NC machining                          CNC Machining

More and more CNC are used in the secondary processing to meet high accuracy, and even replace traditional manual deburring processes. However, the cost saving of the automated improvement on traditional equipment is effectively offset by the group CNC processing used to cope with the rapid growth of labor costs.

External surface finishes are applied to products if the parts require a decorative finish or corrosion resistance.

Engineers will select the best tooling and process design to meet surfaces requirements of die castings are three grades:

A. No cosmetic requirements. Some surface imperfections are acceptable.

· Anodize (non-decorative)               · Chromate (yellow—clear)

B Surface imperfections that can be removed by spot polishing or can be covered by heavy paint are acceptable.

· Lacquers Enamels Plating (Al)

· Chemical Finish Polished Finish

· Electrophoresis

C. Slight surface imperfections that can be removed by agreed-upon means are acceptable.

· Powder coating

Quality is all of us. All of our innovations in mold design and process are to improve the quality of our products and deliver them to the customers to win the market.

Effective quality management system can ensure high quality stability continuously.

This is our ultimate goal.