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case - 2

case - 2


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Improved top

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Improved top

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Original inside

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Improved inside

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Original top

Our suggest solution:


● Add 4pcs 3mm reinforcing ribs on the top (No#1,2), 6pcs 2.5x3mm reinforcing ribs and 2pcs reinforcing rings at the bottom inside (No#3)
● Change the 1.5x45 degree chamfer to radius 3

Customer decision:


● Considering the costs, customer accept
● Add 3 reinforcing ribs on the top, and 1 pc reinforcing ring
● Change the 1.5x45 degree chamfer to radius 3


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Original structure from Customer:


● Wall thickness only 2.4mm  with out any ribs ,which is unable to sustain the heavy weight
● Redius is too small to cause easily broken

Communication problem:


● Provided Suggestion & rejected by Client because of increased costing
● Received complain about safe risk from Consumer after shipments


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Improved sample bottom

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Improved sample top

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Testing

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Finished product

Problem solving:


● Good result of heat dissipation capability
● Resolved the safety risk problem
● Strengthen loading weight capacity  
● Improved the product quality  

Testing result:


● Can sustain 100kg weight
● Wag from side to side for 15days
● 360 days without broken


Project Case Summary


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