processes and advantages of die casting - plunger tips aluminum die casting
The die casting process with pressure injection can be traced back to the middle of 1800.
The components used in the initial stage were tin and lead, but with the introduction of zinc and aluminum alloys, their use gradually became thinner.
Over the years, this process has evolved from low pressure injection technology to casting molds with a pressure of up to 4500 psi.
These processes enable the creation of high-quality products with excellent surface finish.
Die casting is an economical and effective process to create various shapes.
It is considered superior to other manufacturing technologies and is considered durable and aesthetically pleasing, seamlessly integrated with other parts of the machine.
The mold has many advantages, among which the main advantage is that it is able to provide complex shapes with high tolerance levels than any other mass production method.
Before you need to add any new casting tools, the same casting can be produced in batches into thousands.
High pressure mold is a manufacturing process that, under the action of extreme force, injects aluminum into the casting machine in its molten form, puts speed and pressure into steel or mold, to create the parts of the desired shape and design.
The grade of casting machinery is generally in tons of clamping.
This rating reflects the pressure applied to the mold.
The size of the machine ranges from 400 tons to 4000 tons.
The use of casting processes has many benefits over other processes.
The parts produced by Die Casting have thinner walls, closer size limits, and can speed up processing.
The lowest labor and processing costs for molds.
Through this process, complex shapes with closer tolerances can be easily realized.
Unlike the forging process, you can cast the core in the products created through this process.
By casting it can easily achieve shapes that cannot be achieved from bars or tubular materials.
The number of operation processes is small, resulting in less waste of materials.
Use die casting when you need parts that are stable and durable in size.
They are heat resistant and maintain a good tolerance level, which is crucial pre-
A must for any good mechanical part.
They are stronger and lighter than the parts made by other casting methods.
They do not have parts that are welded or bolted together, thus greatly improving their efficacy.
Another advantage is that you can achieve multiple machining by casting.
The surface can be smooth or textured for easy application and use.